Conductive Polymer Research Articles

Star-shaped PEDOT:PSS conductive polymers with reduced graphene oxide for high performance supercapacitor

Star-shaped PEDOT:PSS conductive polymers with reduced graphene oxide for high performance supercapacitor

Enhanced Performance of Complementary Electrochromic Device with Hierarchical‐Porous NiO x Decorated ITO Glasses as the Transparent Conductive Electrodes

To pursuit advancing electrochromic technology, the preparation of a novel hierarchical‐porous NiOx‐decorated ITO transparent conductive electrode was developed through the vapor‐assisted conversion and subsequent calcination processes. The modified transparent electrode exhibited advantages in the electrodeposition of conductive polymer films, which significantly enhanced electrochromic cycling stability. Moreover, the complementary electrochromic device based on NiOx‐decorated ITO transparent electrode was fabricated, demonstrating rapid response time (1.75 s for coloration and 0.87 s for bleaching), high optical contrast (53.4%), and remarkable cycling stability (90% optical contrast retention over 2000 cycles). This finding holds prominent potential for applications in related fields.

Inkjet Printing with (Semi)conductive Conjugated Polymers: A Review

Functional inkjet printing is an emerging manufacturing technology for the production of various planar elements and electronic devices. This technology offers affordable freeform and highly customizable production of thin film micron-scale elements on various substrates. Functional inkjet printing employs various inks based on organic and inorganic materials with diverse functional properties, and among them, conjugated polymers are of particular interest due to their electrical, photophysical, and electrochemical properties. This paper provides an overview of inkjet printing with conjugated (semi)conductive polymers, including the fundamentals of the technology and its scope, limitations, and main challenges. Specific attention is drawn to the synthesis and chemistry of these polymers in connection with the patterning and functional properties of the inks composed thereof. Practical aspects of this technology are also highlighted, namely the manufacturing capabilities of the technology and particular applications for the fabrication of various electronic elements and devices.

A Review on the Recent Advances in Battery Development and Energy Storage Technologies

Energy storage is a more sustainable choice to meet net-zero carbon foot print and decarbonization of the environment in the pursuit of an energy independent future, green energy transition, and uptake. The journey to reduced greenhouse gas emissions, increased grid stability and reliability, and improved green energy access and security are the result of innovation in energy storage systems. Renewable energy sources are fundamentally intermittent, which means they rely on the availability of natural resources like the sun and wind rather than continuously producing energy. Due to its ability to address the inherent intermittency of renewable energy sources, manage peak demand, enhance grid stability and reliability, and make it possible to integrate small-scale renewable energy systems into the grid, energy storage is essential for the continued development of renewable energy sources and the decentralization of energy generation. Accordingly, the development of an effective energy storage system has been prompted by the demand for unlimited supply of energy, primarily through harnessing of solar, chemical, and mechanical energy. Nonetheless, in order to achieve green energy transition and mitigate climate risks resulting from the use of fossil-based fuels, robust energy storage systems are necessary. Herein, the need for better, more effective energy storage devices such as batteries, supercapacitors, and bio-batteries is critically reviewed. Due to their low maintenance needs, supercapacitors are the devices of choice for energy storage in renewable energy producing facilities, most notably in harnessing wind energy. Moreover, supercapacitors possess robust charging and discharging cycles, high power density, low maintenance requirements, extended lifespan, and are environmentally friendly. On the other hand, combining aluminum with nonaqueous charge storage materials such as conductive polymers to make use of each material’s unique capabilities could be crucial for continued development of robust storage batteries. In general, energy density is a key component in battery development, and scientists are constantly developing new methods and technologies to make existing batteries more energy proficient and safe. This will make it possible to design energy storage devices that are more powerful and lighter for a range of applications. When there is an imbalance between supply and demand, energy storage systems (ESS) offer a way of increasing the effectiveness of electrical systems. They also play a central role in enhancing the reliability and excellence of electrical networks that can also be deployed in off-grid localities.

How Components of Dye-sensitized Solar Cells Contribute to Efficient Solar Energy Capture

Herein, we reviewed the main components of dye-sensitized solar cells (DSSCs) which are an emerging cheap and environmentally benign alternative for solar energy capture and conversion to electricity. The role of individual parts such as the semiconductor electrode, counter electrode, photosensitizer, electrolyte, and substrate and their contribution to the overall efficiency (η) of DSSCs are discussed. In addition, parameters such as short circuit current, open circuit voltage, and fill factor used to quantify the efficiency of DSSCs are addressed. The highest solar-to-electric energy conversion efficiency of 13 % has been achieved using titanium dioxide as a semiconductor electrode, a triiodide system as a redox couple, and platinum counter electrodes. Semiconductors are made up of materials such as glass, carbon, conductive polymers and other metal oxides have lower efficiencies (< 8 %). In addition, synthetic photosensitizers especially ruthenium complexes have higher efficiencies (10-11 %) compared to natural dyes among which the highest efficiency (4.6 %) was achieved using chlorophyll. The performance of natural dyes based on efficiency of the DSSC is generally in the order: chlorophyll > anthocyanins > carotenoids that is highly attributed to their structure which not only dictates electron release and recombination but also attachment to other components. The DSSC performance is not fixed but rather tunable by variations in the components to achieve desired structural and electronic properties such as firm anchorage between the photosensitizer and the semiconductors, the reduction of the energy band gap by incorporation of other metal salts to extend the absorption range and use of additives that prevent electron recombination with the photosensitizer or any hindrances in the electrolyte redox reactions.

Preparation and thermal conductivity of bimodal diamond particles reinforced phenolic resin composites

AbstractThermal conductive polymer composites have broad application prospects in the field of thermal management. However, due to intrinsically low thermal conductivity of polymers, even if fillers with high mass fraction are filled, the thermal conductivity of polymer composites cannot be significantly improved. In this paper, bimodal diamond particles (70 wt.% 150 μm and 22 wt.% 25 μm) were incorporated into phenolic resin to construct continuous heat transfer pathways by close packing, thereby enhancing its thermal conductivity. The results indicated that diamond particles with smaller particle size can effectively bridge the gaps between larger ones, forming a continuous for heat conduction. As a result, a maximum thermal conductivity value of 12.45 W/(m·K) can be achieved, which is 65.5 times, 9.8 times and 8.4 times higher than pure phenolic resin, 25 μm diamond particles reinforced phenolic resin composite and 150 μm diamond particles reinforced phenolic resin composite, respectively. Furthermore, heat dissipation and water cooling experiments also confirm the superior heat dissipation performance of phenolic resin composites reinforced with bimodal diamond particles. When the heating voltage is 10 V and the water cooling rate is 30 mL/min, the upper surface temperature of bimodal diamond composites is 129.2°C lower than that of pure phenolic resin. This investigation provides a new type of polymer composite with high thermal conductivity, which has promising prospects for application in thermal management. It also provides new insights for preparing polymer composites with high thermal conductivity by close packing of bimodal particles.Highlights Surface modification of the filler enhances its combination with resin. The interfacial bonding will be enhanced by D–OH bond on diamond surface. Bimodal diamond particles lead to the formation of a closely packed structure. This special structure can form a three‐dimensional heat conduction network. The highest TC of the DD/PR composite is 12.45 W/(m·K).

Voltage-modulated polymer nanopore field-effect transistor for multi-sized nanoparticle detection

Solid-state nanopores offer a range of distinct advantages over biological nanopores, such as structural diversity and greater stability and durability; this makes them highly promising for high-resolution nanoparticle sensing. Biological nanopores can exhibit gating characteristics with stress-responsive switches and can demonstrate specificity toward particular molecules. Drawing inspiration from biological nanopores, this paper introduces a novel polymer nanopore with field-effect characteristics, leveraging a conductive polymer in its construction to showcase intriguing gating behavior. Notably, in this device, the polymer layer serves as the gate, enabling precise control over the source–drain current response inside and outside the pore by simply adjusting the gate voltage. This unique feature allows fine-tuning of the nanopore’s sensitivity to nanoparticles of varying sizes and facilitates its operation in multiple modes. Experimental results reveal that the developed polymer nanopore field-effect transistor demonstrates remarkable selectivity in detecting nanoparticles of various sizes under different applied voltages. The proposed single device demonstrates the exceptional ability to detect multiple types of nanoparticle, showcasing its immense potential for a wide range of applications in biological-particle analysis and medical diagnostics.

Synergistic effects of polyvinylidene fluoride (PVDF) and polyvinylpyrrolidone (PVP) blends in gel electrolytes for efficient and long-term stability in dye-sensitized solar cells (DSSCs)

In this work, the stability issues associated with liquid electrolyte-based dye-sensitized solar cells (DSSC) have been addressed by introducing polymer gel electrolytes. The synergistic combination of polyvinylidene fluoride (PVDF) and polyvinylpyrrolidone (PVP) has been achieved through solution blending. Ionic conductivity measurements, scanning electron microscopy, X-ray diffraction analysis, and Fourier transform infrared spectroscopy have been employed for analysis. Optimal cohesiveness was observed at PVP concentrations exceeding 40 %, with the best outcomes achieved at a 50 % PVDF-PVP weight ratio. The electrolyte solution, comprising the polymer blend, suitable solvents, and iodine-based salts, exhibits peak conductivity (2.33 mScm⁻1) at a 10 % salt content. DSSCs utilizing the PVDF & PVP polymer blend gel electrolytes demonstrate enhanced durability and maintained efficiency at 5.43 %, exhibiting only a modest 12 % reduction compared to liquid electrolyte counterparts. Over two weeks, the fabricated DSSCs exhibited consistent photovoltaic performance, while conventional cells experienced significant declines in short-circuit current (36 %) and open-circuit voltage (33.33 %). This study signifies a promising advancement in solar cell technology, showcasing improved stability and performance in DSSCs using conductive polymer blend gel electrolytes.

Electrocatalytic Poly(3,4-ethylenedioxythiophene) for Electrochemical Conversion of 5-Hydroxymethylfurfural.

This study investigates the utilization of the conductive polymer poly(3,4-ethylenedioxythiophene) (PEDOT) as a catalytic material for the 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)-mediated oxidation of 5-hydroxymethylfurfural (HMF) to 2,5-furandicarboxylic acid (FDCA). PEDOT films doped with different counterions were electrodeposited on graphite foil. In particular, the mobile anion perchlorate and the polymeric ionomers polystyrenesulfonate, Nafion, and Aquivion were used. The electrocatalytic properties of PEDOT films were evaluated toward the TEMPO redox mediator in the absence and the presence of HMF as a substrate for oxidation reactions. The electrocatalytic HMF oxidation was confirmed to occur at PEDOT electrodes, and it was also found that the chemical nature of PEDOT counterions controls the electrocatalytic conversion of HMF by modulating the kinetics of the electrochemical generation of the oxoammonium cation TEMPO(+). Potentiostatic electrolysis experiments showed that both the reference graphite electrode and PEDOT substrates were able to convert HMF to FDCA with an 80% faradaic efficiency (FE) and a >90% yield (FDCA), but, compared to graphite, the complete conversion of HMF to FDCA required a ca. 30% shorter time when using PEDOT electrodes doped with perchlorate or Aquivion, thanks to their ability to sustain a higher current density in the initial phase of the electrolysis. In addition, while all PEDOT films were chemically stable under the electrochemical conditions herein described, only PEDOT films doped with Aquivion were also mechanically robust and stable against delamination. Thus, the new PEDOT/Aquivion composite may represent the best choice for the implementation of PEDOT-based electrodes in TEMPO-mediated electrocatalytic applications.

High temperature co-polyester thermoplastic elastomer nanocomposites for flexible self-regulating heating devices

Pyroresistive polymer composites are smart materials with great promise in numerous fields of electronic devices, including temperature and strain sensors, self-regulating heating, and over-current/over-temperature protective devices. However, the operational window of these materials is limited by the phase transition temperatures of the polymer matrix and the brittleness of the composites. Herein, a conductive polymer composite based on a co-polyester thermoplastic elastomer reinforced with graphene nanoplatelets (GNPs) was developed, which exhibits a positive temperature coefficient (PTC) switching temperature of 200 °C. This system shows a more gradual increase in resistivity with temperature and a less pronounced drop in resistivity past the critical transition temperature than other PTC composites. Moreover, Joule heating experiments revealed the ability to regulate at a predefined maximum temperature (within 150 – 200 °C), tuneable through parameters such as filler concentration, applied voltage and thermal boundary conditions, as also demonstrated by multiphysics simulations. Due to the more gradual PTC curve, this composite can produce steady state heating far below the PTC peak, unlike almost all other PTC materials: a unique advantage for self-regulating heating devices as the polymer is not in a melt state, reducing polymer degradation, filler mobility and increasing safety margin before onset of NTC behaviour.

Conductive MXene/Polymer Composites for Transparent Flexible Supercapacitors.

Transparent flexible energy storage devices are limited by the trade-off among flexibility, transparency, and charge storage capability of their electrode materials. Conductive polymers are intrinsically flexible, but limited by small capacitance. Pseudocapacitive MXene provides high capacitance, yet their opaque and brittle nature hinders their flexibility and transparency. Herein, the development of synergistically interacting conductive polymer Ti3C2Tx MXene/PEDOT:PSS composites is reported for transparent flexible all-solid-state supercapacitors, with an outstanding areal capacitance of 3.1 mFcm-2, a high optical transparency of 61.6%, and excellent flexibility and durability. The high capacitance and high transparency of the devices stem from the uniform and thorough blending of PEDOT:PSS and Ti3C2Tx, which is associated with the formation of O─H…O H-bonds in the composites. The conductive MXene/polymer composite electrodes demonstrate a rational means to achieve high-capacity, transparent and flexible supercapacitors in an easy and scalable manner.

Conductive Polypyrrole: Synthesis, Characterization, Thermal, and Electrical Properties for different applications

Abstract Pyrrole monomer (mPPy) in an aqueous solution was used to create the conductive polymer polypyrrole (a homo-PPy) using a chemical oxidative polymerization process over a period of several hours at room temperature. Ferric chloride (FeCl3) oxidant was used, and sodium dodecyl sulphate (C12H25NaO4S), a surfactant. The produced PPy samples were characterized using a variety of methods, including X-ray diffraction (XRD), the Fourier transform infrared (FTIR), differential scanning calorimetry (DSC), Differential Thermal analysis (DTA), Thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). SEM images revealed that nanoparticles of a homo-PPy with radii of 60-90 nm were well evenly distributed in the structure. The thermal stability and electrical conductivity of homo-PPy nanoparticles were observed to rise with a different solvent content of homo-PPy nanoparticles. As temperature rises, the electrical resistivity of the FeCl3 oxidation decreases, resulting in enhanced conductivity. It has been noted that the conductivity of homo-PPy samples is 
 significantly influenced by their shape, and electrical conductivities ranging from.0.44 to 2.2 (Ω.m)-1. It was revealed that the solvent (ethylene glycol) and monomer had more successful heat stability. Results from FTIR and XRD analysis confirmed the structural formation of a homo-polypyrrole during synthesis from pyrrole monomer. Because of their improved electrical conductivity and thermal stability, homo-PPy nanoparticles have potential applications in energy storage, adsorption and contamination elimination, electromagnetic protection, and resistance to corrosion.

A reconfigurable integrated smart device for real-time monitoring and synergistic treatment of rheumatoid arthritis.

Rheumatoid arthritis (RA) is a global autoimmune disease that requires long-term management. Ambulatory monitoring and treatment of RA favors remission and rehabilitation. Here, we developed a wearable reconfigurable integrated smart device (ISD) for real-time inflammatory monitoring and synergistic therapy of RA. The device establishes an electrical-coupling and substance delivery interfaces with the skin through template-free conductive polymer microneedles that exhibit high capacitance, low impedance, and appropriate mechanical properties. The reconfigurable electronics drive the microneedle-skin interfaces to monitor tissue impedance and on-demand drug delivery. Studies in vitro demonstrated the anti-inflammatory effect of electrical stimulation on macrophages and revealed the molecular mechanism. In a rodent model, impedance sensing was validated to hint inflammation condition and facilitate diagnosis through machine learning model. The outcome of subsequent synergistic therapy showed notable relief of symptoms, elimination of synovial inflammation, and avoidance of bone destruction.

Detectable quorum signaling molecule via PANI-metal oxides nanocomposites sensors.

The detection of N-hexanoyl-l-homoserine lactone (C6-HSL), a crucial signal in Gram-negative bacterial communication, is essential for addressing microbiologically influenced corrosion (MIC) induced by sulfate-reducing bacteria (SRB) in oil and gas industries. Metal oxides (MOx) intercalated into conducting polymers (CPs) offer a promising sensing approach due to their effective detection of biological molecules such as C6-HSL. In this study, we synthesized and characterized two MOx/polyaniline-dodecyl benzene sulfonic acid (PANI-DBSA) nanocomposites, namely ZnO/PANI-DBSA and Fe2O3/PANI-DBSA. These nanocomposites were applied with 1% by-weight carbon paste over a carbon working electrode (WE) for qualitative and quantitative detection of C6-HSL through electrochemical analysis. The electrochemical impedance spectroscopy (EIS) confirmed the composites' capability to monitor C6-HSL produced by SRB-biofilm, with detection limits of 624 ppm for ZnO/PANI-DBSA and 441 ppm for Fe2O3/PANI-DBSA. Furthermore, calorimetric measurements validated the presence of SRB-biofilm, supporting the EIS analysis. The utilization of these MOx/CP nanocomposites offers a practical approach for detecting C6-HSL and monitoring SRB-biofilm formation, aiding in MIC management in oil and gas wells. The ZnO/PANI-DBSA-based sensor exhibited higher sensitivity towards C6-HSL compared to Fe2O3/PANI-DBSA, indicating its potential for enhanced detection capabilities in this context. Stability tests revealed ZnO/PANI-DBSA's superior stability over Fe2O3/PANI-DBSA, with both sensors retaining approximately 85-90% of their initial current after 1month, demonstrating remarkable reproducibility and durability.

Engineering Interconnected Nanofluidic Channel in a Hydrogel Supernetwork toward K+ Ion Accelerating Transport and Efficient Sensing.

Ion transportation via the mixed mechanisms of hydrogels underpins ultrafast biological signal transmission in nature, and its application to the rapid and sensitive sensing detection of human specific ions is of great interest for the field of medical science. However, current research efforts are still unable to achieve transmission results that are comparable to those of bioelectric signals. Herein, 3D interconnected nanochannels based on poly(pyrrole-co-dopamine)/poly(vinyl alcohol) (P(Py-co-DA)/PVA) supernetwork conductive hydrogels are designed and fabricated as stimuli-responsive structures for K+ ions. Distinct from conventional configurations, which exhibit rapid electron transfer and permeability to biosubstrates, interconnected nanofluidic nanochannels collaborated with the P(Py-co-DA) conductive polymer in the supernetwork conductive hydrogel significantly improve conductivity (88.3 mS/cm), ion transport time (0.1 s), and ion sensitivity (74.6 mV/dec). The faster ion response time is attributed to the synergism of excellent conductivity originating from the P(Py-co-DA) polymer and the electronic effect in the interconnected nanofluidic channels. Furthermore, the supernetwork conductive hydrogel demonstrates K+ ion selectivity relative to other cations in biofluids such as Na+, Mg2+, and Ca2+. The DFT calculation indicates that the small solvation energy and low chemical transfer resistance are the main reasons for the excellent K+ ion selectivity. Finite element analysis (FEA) simulations further support these experimental results. Consequently, the P(Py-co-DA)/PVA supernetwork conductive hydrogels enriched with the 3D interconnected nanofluidic channels developed in this work possess excellent sensing of K+ ions. This strategy provides great insight into efficient ion sensing in traditional biomedical sensing that has not been explored by previous researchers.

Impact of CeO2 modified cathode and PANI modified anode on tannery wastewater fed microbial fuel cell performance

Microbial fuel cell (MFC) technology is getting acceptance as an emphatic, sustainable and energy efficient alternative of conventional wastewater treatment strategies. MFCs utilize exoelectrogens as biocatalysts to degrade the complex organic substances present in wastewater with simultaneous power generation. The present study was aimed at investigating the impact of MFC electrode’s modification with CeO2 nanoparticles and polyaniline (PANI) on its performance characteristics. The hydrothermal approach was employed for the synthesis of CeO2 nanoparticles followed by their deposition on carbon cloth (CC) as MFC cathode, Whereas MFC’s anode i.e., CF/NF was modified by in-situe deposition of PANI. The synthesized material was characterized with FTIR, XRD, SEM, EDX and BET analysis. The experiments were performed using dual chambered MFC fed with leather tannery wastewater using modified and unmodified electrodes. The highest outcomes of power density and corresponding current density were observed with PANI@NF composite anode and CeO2@CC as cathode i.e., 279.3 mW/m2 corresponding to the current density of 581.8 mA/m2. The same MFC electrode configuration resulted in highest COD reduction, i.e., 80 % and coulombic efficiency of 19.86 %. On the other hand, MFC equipped with PANI@CF anode and CeO2@CC cathode also displayed comparable results. It was ascertained that modification of NF/CF anode with PANI (conductive polymer) and CC cathode with CeO2 nanoparticles have significantly improved the overall MFC operational performance regarding tannery wastewater treatment and bioelectricity generation.

Thermally Induced Phase Separation of the PEDOT:PSS Layer for Highly Efficient Laminated Polymer Light-Emitting Diodes.

Among various conductive polymers, the poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) film has been studied as a promising material for use as a transparent electrode and a hole-injecting layer in organic optoelectronic devices. Due to the increasing demand for the low-cost fabrication of organic light-emitting diodes (OLEDs), PEDOT:PSS has been employed as the top electrode by using the coating or lamination method. Herein, a facile method is reported for the fabrication of highly efficient polymer light-emitting diodes (PLEDs) based on a laminated transparent electrode (LTE) consisting of successive PEDOT:PSS and silver-nanowire (AgNW) layers. In particular, thermally induced phase separation (TIPS) of the PEDOT:PSS film is found to depend on the annealing temperature (Tanneal) during preparation of the LTE. At Tanneal close to the glass transition temperature of the PSS chains, a PSS-rich phase with a large number of PSS- molecules enhances the work function of the PEDOT:PSS on the glass-side surface relative to the air side. By using the optimized LTEs, bidirectional laminated PLEDs are obtained with a total external quantum efficiency of 2.9% and a turn-on voltage of 2.6 V, giving a comparable performance to that of the reference bottom-emitting PLED based on a costly evaporated metal electrode. In addition, an analysis of the angular characteristics, including the variation in the electroluminescence spectra and the change in luminance according to the emission angle, indicates that the laminated PLED with the LTE provides a more uniform angular distribution regardless of the direction of emission. Detailed optical and electrical analyses are also performed to evaluate the suitability of LTEs for the low-cost fabrication of efficient PLEDs.

Enhancing the attraction of positively charged precursors of conductive polymer poly(3,4-ethylenedioxythiophene) by anchoring sulfonate groups in cellulose fibres

Interfacial interactions are key to the development of high-performance coatings such as conductive polymer layers on fibrous materials. In this work, we present an approach of strengthening the interaction by forming ionic bonds between cellulose fibres and the conductive polymer layer by introducing a sulfonate group on cellulose fibres. The ionic bonds are formed between anchored sulfonate group and the positively charged precursor 3,4-ethylenedioxythiophene (EDOT), followed by the deposition and polymerisation of poly(3,4-ethylenedioxythiophene):sulfate (PEDOT:SO4) on the fibrous substrate surface. The conductance of the PEDOT:SO4 coated substrate with anchored sulfonate groups coated may be 1.7 times higher compared to the conductance of the unmodified cellulose substrate depending on experimental conditions. EDX measurements confirm the presence of sulfur and a shift of zeta potential at lower pH supports the evidence of the anionic anchored groups on the fibre surface. Our study therefore provides a new way to enhance the affinity of fibrous cellulose materials towards polymer conductive coatings.

Thermal and hydraulic performance of volumetrically heated triply periodic minimal surface heaters

Advanced heat transfer surfaces, mainly Triply Periodic Minimal Surfaces (TPMSs) have great potential to increase heat transfer performance over traditional heat transfer surfaces due to their tortuous flow path and higher surface area-volume ratio. The emergence of additive manufacturing of nuclear fuel motivates experimental investigation of such advanced geometries in the context of a nuclear reactor core. This study employed a novel method to explore the performance of gyroid and diamond TPMS geometries. Volumetrically heated heaters were additively manufactured from conductive polymer filament, and airflow was used to simulate the convective heat transfer from the core within a nuclear reactor. The mass flow and volumetric generation rates were varied, local Nusselt number correlations were obtained using embedded thermocouples to measure the solid and fluid temperature, and friction factor correlations were developed using differential pressure measurements. The gyroid TPMS presented a friction factor 1.5 times higher than the diamond TPMS and 90 times that of the rod bundle. TPMS geometries showed Nusselt numbers 8–10 times higher than that of the rod bundle, also maintaining colder internal temperatures, which suggested that they could sustain 250–275 % higher power density than the rod bundle for a given centerline temperature. Hence, having the potential to greatly increase the safety margins and power output of a nuclear reactor core with similar volume.

Nature-inspired wood-like TPU/CB aerogels for high performance flexible strain sensors

Strain sensors based on porous conductive polymers (CPCs) have garnered growing research interest for their potential applications in motion detection, healthcare, human–computer interaction, and artificial intelligence. However, the complexity of CPC processing makes it difficult to achieve the controlled design of microscopic porous structures, leading to simple and random porous structures, thus limiting their further use in the field of pressure sensing. This paper presents a strain sensor with a high-performance, wood-like structure composed of flexible conductive carbon black/plastic polyurethane foam (BWCT) using a bidirectional freeze casting process. The results show that, compared with conventional random freezing and unidirectional freezing, the bidirectional freeze casting process can effectively realize multiscale control of the composite structure, which results in a good laminar porous structure of the prepared BWCT. This parallel laminar structure not only contributes to the layered transfer of stresses but also avoids the local concentration of stresses. At the same time, it significantly increases the directional electrical conduction ability, which results in high sensing stability performance. In particular, the BWCT sensors had a wide detection range (80%), a lower limit of detection (0.2%), rapid response and relaxation times (200 ms), as well as exceptional durability (>2000 cycles). Furthermore, the BWCT was integrated into a wearable sensor to monitor various human motions, including arm bending, squatting, and walking, demonstrating reliable detection performance. Altogether, the BWCT sensors are promising in expanding the application but also offer guidance for designing high-performance wearable strain sensors.